In the industrial environment, efficiency and agility are crucial. Imagine the production team by adding new equipment to the current monitoring system. With traditional scada systems, this task can become a real nightmare, taking up to six months between the request, budget, implementation and configuration of synoptic frames requiring expert consultancy.
During this period, the company faces a series of challenges that can compromise its operation.
Complexity and configuration time
Adding a measuring point to a traditional monitoring system is not an easy task and comprises several steps from remote equipment connectivity, tag configuration and still synoptic, alarm and update of existing dashboards.
On average a company can wait 3 to 6 months to complete the process, as most of the time it depends on licenses, internal specialized labor and third parties, and of course the additional costs.
The production process then operates on risks, subject to reduced operational efficiency and high costs. During this period, monitoring is not reliable, wasting valuable resources and increasing the risk of operational failures.
Consequences for the company
The delay in configuring new equipment and features generates a cascade of problems for the company. The operation may undergo unforeseen events, which reduces the ability of deliveries according to the commitments made, affecting customer satisfaction and, ultimately, revenue.
The company faces additional costs with consulting and repair, while the lack of proper monitoring increases the risk of unexpected failures and stops. The competitiveness of the company is compromised, making it difficult to respond quickly to market changes and customer demands.
The impact on Production Engineering
For the production engineer, the situation is equally challenging. The need to configure a new monitoring point increases with risk and responsibility for delays. Dependence on external consultants reduces their autonomy, making it less able to respond promptly to operational problems. If during the delay of the configuration there is failure or stops, the engineer will have to manage crises, coordinating repairs under intense pressure. In addition, he loses the main focus of his work on production improvement and innovation, limiting his potential to contribute to the company's efficiency and growth.
The danger of unhearded failures
Imagine the scenario in which a critical machine in operation awaits the completion of the supervisory system configuration to the production line and operates without a system that can indicate distance problems.
If these failures are not detected on time, the machine to, affecting the capacity of the production of the entire process. The consequences are serious: the company loses production volume, faces high repair costs, and its revenue plummeted. The company's reputation suffers, and dissatisfied customers begin to question the reliability of deliveries.
The solution
There is only one way to solve the problem. You need a system with a system that includes the following characteristics:
- Quick and intuitive configuration Drag and Drop;
- Connection with any type of machine, sensor or system;
- Proactive configurable notification system;
- If necessary, integral to SCADA systems.
Need a recommendation?
Bridgemeter is the intelligent industrial IoT platform that solves all these problems encountered on the market.
Instead of waiting months and depending on external consulting, the production engineer can use Bridgemeter's intuitive drag and drop editor to create a detailed synoptic picture in a matter of minutes. It receives an alarm in its application indicating anomalies, variations and calculations that are out of plan. Thanks to Bridgemeter's predictive warning, the maintenance team is able to quickly identify the causes of problems, consult documentation and record maintenance, ensuring that production continues without interruption.
Benefits for the company and the engineer
With Bridgemeter, the company avoids delays and costs associated with slow integration of new equipment. Production remains efficient, and the risk of failure is significantly reduced. The company can quickly respond to market demands, maintaining its competitiveness and ensuring customer satisfaction. For the production engineer, more security and confidence. It gains autonomy to configure and monitor equipment quickly, avoiding crises and focusing on areas of improvement and innovation. Bridgemeter transforms the way the company operates, providing agility, efficiency and tranquility.
- Fast and easy configuration
- Intuitive Drag and Drop editor
- Operational independence
- Prevention of breaks and stops
See how our solutions can transform your operation:
Application
Avoid unplanned interruptions with monitoring machines and equipment
The machine and equipment monitoring catalog shows how Bridgemeter offer intelligent predictive monitoring and remote control of machines and equipment, improving efficiency and productivity in its industrial plant, while reducing risks and maintenance costs.
Also read:
Technological challenges faced by machine manufacturers in monitoring and predictive analysis
What types of processes benefited by industrial IoT in manufacturing?
