Intelligent Real-Time IIoT Monitoring of Light and Heavy Machinery

Imagine a machinery rental company that, every month, must mobilize teams to thousands of different locations just to read hour meters on machines distributed throughout the country. Each visit generates considerable costs, and depending on the size of the fleet, these expenses can reach tens of millions of reais per year —all of this just to measure the number of hours used on each machine, calculate rates, or plan maintenance.

Additionally, there's the additional cost of revisits, necessary when problems are identified, with an average distance of 300 kilometers between points , which further increases expenses. Add to this the time lost in the field: imagine a technician spending two hours searching a vast construction site for a telescopic boom that was moved without warning.

This scenario, common in many companies, can be transformed with advanced IoT solutions that enable remote and real-time monitoring, eliminating unnecessary travel, optimizing operations, and significantly reducing costs.

These are just some of the challenges faced by companies that operate or rent light and heavy machinery, such as excavators, boom lifts, and generators. Without a centralized and efficient monitoring system, these companies waste valuable resources on unnecessary travel, unscheduled maintenance, and time wasted locating equipment. Furthermore, the lack of real-time information on the status of machines compromises the ability to perform preventive maintenance and significantly reduces operational efficiency.

Now, imagine a solution that allows you to remotely monitor these machines in real time, consolidating data on utilization, location, operating status, and component condition . This is precisely what one of these companies discovered when implementing Above-Net 's Bridgemeter .

With the ability to integrate monitoring of light and heavy machinery, generators, and other equipment, the solution has delivered a true operational transformation. By reducing costs, optimizing processes, and increasing reliability, Bridgemeter has become a strategic ally for companies seeking efficiency and innovation.

Companies that operate or rent machinery, such as those described above, face challenges that go far beyond simply reading hour meters. This equipment is often used on construction sites or in remote areas, where logistical challenges are immense. Without precise geolocation, finding a specific machine can become an exhausting process, consuming technicians' hours of work, reducing productivity, and increasing operating costs.

Furthermore, unauthorized movement of machines between different locations, often across states and exceeding contractual limits, creates complex scenarios for operators and lessors. The lack of a centralized fleet overview leads some companies to develop in-house solutions, which, in addition to being expensive, are often inefficient and vulnerable.

In the search for alternatives, many companies have opted for multiple systems from different vendors, only to discover that these systems are not interoperable or have serious security flaws. In one emblematic case, one of these machines was hacked during initial integration testing, exposing significant risks to operations and information security.

These challenges highlight the need for a robust, integrated and reliable solution for efficient real-time machine management and monitoring.

Bridgemeter: The Smart Answer for IoT Monitoring of Light and Heavy Machinery

Bridgemeter solution , developed by Above-Net , is established as an innovative smart IoT monitoring platform, designed to provide complete control and a unified view of the entire fleet of light and heavy machinery. More than a telemetry solution, Bridgemeter uses Artificial Intelligence (AI) to provide valuable insights, predict failures, and optimize maintenance, transforming the way companies manage their assets.

Main Features of Bridgemeter

• Real-Time Monitoring: Instant access to essential data, including location, utilization, machine condition, battery level, component status, and hour meter.
• Customized Notifications: Real-time alerts for critical situations, such as low battery charge, misuse, or operation outside the permitted area, ensuring quick and assertive responses.
• Complete Equipment Documentation : Instant access to maintenance and operating documents in an organized and centralized manner. Manuals, diagrams, and photos in any format are stored in a timeline for quick and accurate reference, plus an alert for any document renewal.
• Digital Logbook: The equipment's lifespan is described in a simple and precise manner, with all maintenance and inspections performed.
• Integration with ERP Systems: Fully compatible with business management platforms, enabling automation in the creation of service orders and integration of operational data with corporate systems, optimizing workflows.
• Pattern Analysis and Failure Prediction: Built-in AI detects usage patterns and anomalies, empowering businesses to perform predictive maintenance and minimize unexpected outages.
• Operator Security and Control Management: Implementation of access control and operator identification to increase security and ensure that only authorized personnel use the machines.
• Customizable Reports: Advanced tools for generating detailed reports, providing a clear view of machine performance and identifying opportunities for improvement.

Flexibility for Different Needs

Bridgemeter is a versatile solution, ideal for machinery manufacturers looking to add value to their products, equipment rental companies, service providers, and end users looking to optimize their fleet management .

Benefits for Each User Profile

Machine Manufacturers

Integrating Bridgemeter into equipment adds value and differentiation, offering customers an advanced monitoring solution. This approach not only enhances the customer experience but also opens up new revenue opportunities, such as:

• Reduction of travel costs for equipment with warranty.
• Preventive maintenance contracts , based on accurate data.
• and remote software updates
• A more competitive market positioning by delivering a more complete and technological product.

Machine Rental Companies

For rental companies, Bridgemeter is a strategic tool that reduces costs and increases efficiency:

• Reduction of unnecessary visits for hour meter readings or inspections.
• Guarantee that the machines are always in ideal conditions for use .
• Precise geolocation , ensuring that equipment remains within authorized areas, avoiding contractual problems.
• Optimized fleet management , minimizing losses and increasing reliability.

End Users (Construction Companies and Industries)

Companies that use machines on a daily basis, such as construction companies and industries, find Bridgemeter to be a powerful solution to maximize productivity:

• Real-time monitoring of equipment conditions, enabling more accurate maintenance and preventing unexpected downtime.
• Optimization of equipment use , ensuring greater operational efficiency.
• Operator management , with access control and guarantee of good security practices.

Bridgemeter , adapting to the specific needs of each type of customer.

Transformation in Equipment Management

The comprehensive view offered by Bridgemeter represents a true revolution in light and heavy machinery management. Imagine having all your fleet information centralized in a single, intelligent dashboard, clearly and objectively displaying issues encountered in the field, integrated directly into your management system. Furthermore, the system sends automatic alerts and recommendations to optimize operations and facilitate quick and accurate decision-making.

For companies operating fleets across large geographic areas, the ability to receive proactive information about detected issues—with details on their operation, location, and suggested specific actions—is a true game-changer. This not only generates financial savings but also significantly reduces downtime and improves operational efficiency by ensuring that issues are addressed quickly and accurately.

Furthermore, Bridgemeter contributes to a safer work environment. The solution ensures that only qualified operators use the machines and constantly monitors operating conditions to prevent accidents. In an industry where safety is a priority, having access to real-time information can be the difference between a productive workday and a preventable accident, ensuring a safer and more secure environment for everyone.

The comprehensive view offered by Bridgemeter represents a true revolution in light and heavy machinery management. Imagine having all your fleet information centralized in a single, intelligent dashboard, clearly and objectively displaying issues encountered in the field, integrated directly into your management system. Furthermore, the system sends automatic alerts and recommendations to optimize operations and facilitate quick and accurate decision-making.

For companies operating fleets across large geographic areas, the ability to receive proactive information about detected issues—with details on their operation, location, and suggested specific actions—is a true game-changer. This not only generates financial savings but also significantly reduces downtime and improves operational efficiency by ensuring that issues are addressed quickly and accurately.

Furthermore, Bridgemeter contributes to a safer work environment. The solution ensures that only qualified operators use the machines and constantly monitors operating conditions to prevent accidents. In an industry where safety is a priority, having access to real-time information can be the difference between a productive workday and a preventable accident, ensuring a safer and more secure environment for everyone.

Conclusion

Real-time intelligent IoT monitoring is no longer a futuristic trend—it's an urgent need for companies seeking to remain competitive in a market that demands efficiency , safety , and cost optimization . Above-Net 's Bridgemeter is the solution that transforms the way light and heavy machinery is monitored, offering a comprehensive system that not only collects data but also converts it into actionable actions that improve management, reduce costs, and increase operational safety.

Bridgemeter redefines machine management, offering companies an integrated , safe and efficient and maximizing productivity.